Elevate Construction

Jason Schroeder
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May 26, 2021 • 19min

Ep.285 - Remarkable Interaction Spaces - Integrated Production Control System Series

Your interaction spaces are either setting your team up to win or silently working against them. In this episode, Jason Schroeder breaks down how to intentionally design every environment on your project site, from the office trailer to the worker huddle area to the site fence line, so that communication flows, teams collaborate, and every space sends the right signal about the standard of excellence you expect. If everything on your job site doesn't bring you joy, this episode is your challenge to fix it. What you'll learn in this episode: Why your office trailer layout is one of the most powerful communication tools on your project and how to design it intentionally How open office spaces, production pods and visual wall systems work together to increase team throughput The specific interaction spaces every project site should have, from orientation stations to worker huddle areas to delivery inspection decks Why the condition of your fence line, traffic control and bathrooms sets the mental standard for how workers treat the entire site How proximity, intentional communication patterns and remarkable environments are the foundation of a high-functioning project team Everything on your job site should bring you joy, and if it does not, that is a signal worth paying attention to. If you like the Elevate Construction podcast, please subscribe for free and you'll never miss an episode. And if you really like the Elevate Construction podcast, I'd appreciate you telling a friend (Maybe even two 😊). Also, here are links to our YouTube Channels: · Jason Schroeder YouTube Channel: https://www.youtube.com/channel/UC4xpRYvrW5Op5Ckxs4vDGDg · LeanTakt YouTube Channel: https://www.youtube.com/c/leanTakt · LeanSuper YouTube Channel: https://www.youtube.com/channel/UCzQDevqQP19L4LePuqma3Fg/featured · LeanSurvey YouTube Channel: https://www.youtube.com/channel/UC-Ztn3okFhyB_3p5nmMKnsw
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May 25, 2021 • 19min

Ep.284 - Self Sustaining Logistics Systems - Integrated Production Control System

Amateurs study tactics, armchair generals study strategy, but professionals study logistics, and that one principle explains why so many projects with good plans still fail in the field. In this episode, Jason Schroeder breaks down what a self-sustaining logistics system actually looks like on a construction site, from deputizing the crane, hoist and forklift operators to implementing zero tolerance for staging, cleanliness and material flow. If logistics are not locked in, no other system on your project will perform the way it was designed to. What you'll learn in this episode: Why logistics is the foundational layer that either supports or undermines every other system on the project site How to deputize your crane, hoist and forklift operators to become self-sustaining enforcers of your logistical standards The eleven logistical rules every project site should post, practice and hold to with zero tolerance How a daily GroupMe correction system keeps your logistics carpenters and laborers accountable and moving in the right direction Why just-in-time deliveries by Takt zone are impossible without a stable, visual and actively maintained logistics system underneath them You cannot win with Takt planning, Last Planner or any other production system unless your logistics are locked in and self-sustaining. If you like the Elevate Construction podcast, please subscribe for free and you'll never miss an episode. And if you really like the Elevate Construction podcast, I'd appreciate you telling a friend (Maybe even two 😊). Also, here are links to our YouTube Channels: · Jason Schroeder YouTube Channel: https://www.youtube.com/channel/UC4xpRYvrW5Op5Ckxs4vDGDg · LeanTakt YouTube Channel: https://www.youtube.com/c/leanTakt · LeanSuper YouTube Channel: https://www.youtube.com/channel/UCzQDevqQP19L4LePuqma3Fg/featured · LeanSurvey YouTube Channel: https://www.youtube.com/channel/UC-Ztn3okFhyB_3p5nmMKnsw
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May 24, 2021 • 19min

Ep.283 - Scaling Your Meeting System - Integrated Production Control System Series

A well-designed meeting system does not steal your time; it gives it back by replacing fire-fighting with flow. In this episode, Jason Schroeder walks through the complete meeting system within the integrated production control system, from the team weekly tactical all the way to the crew preparation huddle, and explains exactly how each meeting scales communication further down the line until workers understand the plan as fully as possible. This is the difference between a project where the superintendent runs around telling people what to do and one where the whole system runs itself. What you'll learn in this episode: The full meeting system sequence and who belongs in each meeting, from the strategic planning and procurement meeting to the daily team huddle Why scaling communication all the way to the worker level can push plan understanding from 50% to 75% and what that means for production How Takt planning and the weekly work plan work together to make foreman huddles about roadblock removal instead of just status updates Why active visual information on the wall is the foundation of every effective meeting and what separates it from passive data buried in software How a remarkable meeting system creates the blank space that gives superintendents and project managers time for continuous improvement, career growth and leadership When your meetings are focused, visual and built to remove roadblocks, that is when stability becomes a culture. If you like the Elevate Construction podcast, please subscribe for free and you'll never miss an episode. And if you really like the Elevate Construction podcast, I'd appreciate you telling a friend (Maybe even two 😊). Also, here are links to our YouTube Channels: · Jason Schroeder YouTube Channel: https://www.youtube.com/channel/UC4xpRYvrW5Op5Ckxs4vDGDg · LeanTakt YouTube Channel: https://www.youtube.com/c/leanTakt · LeanSuper YouTube Channel: https://www.youtube.com/channel/UCzQDevqQP19L4LePuqma3Fg/featured · LeanSurvey YouTube Channel: https://www.youtube.com/channel/UC-Ztn3okFhyB_3p5nmMKnsw
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May 21, 2021 • 11min

Ep.282 - Stable Procurement - Integrated Production Control System Series

If your trade partners can't commit in the Last Planner meeting because their materials aren't there, the problem isn't the trade partner; it's the procurement system behind them. In this episode, Jason Schroeder makes a bold and necessary case for why superintendents own procurement, why Takt planning is the only path to true just-in-time deliveries, and what a fanatical weekly procurement meeting actually looks like. This is a field-level challenge to stop letting supply chains silently derail your project. What you'll learn in this episode: Why superintendents own procurement and cannot delegate it, just like safety and quality How Takt planning is the only scheduling method that makes just-in-time deliveries truly possible The six most common procurement failures Jason finds when auditing projects across the country What a weekly superintendent-led procurement meeting looks like and why it changes everything How stabilizing your supply chain is one of the most critical steps in the entire integrated production control system If the materials aren't there, nothing else on the project moves forward, and that supply chain is the superintendent's responsibility to own. If you like the Elevate Construction podcast, please subscribe for free and you'll never miss an episode. And if you really like the Elevate Construction podcast, I'd appreciate you telling a friend (Maybe even two 😊). Also, here are links to our YouTube Channels: · Jason Schroeder YouTube Channel: https://www.youtube.com/channel/UC4xpRYvrW5Op5Ckxs4vDGDg · LeanTakt YouTube Channel: https://www.youtube.com/c/leanTakt · LeanSuper YouTube Channel: https://www.youtube.com/channel/UCzQDevqQP19L4LePuqma3Fg/featured · LeanSurvey YouTube Channel: https://www.youtube.com/channel/UC-Ztn3okFhyB_3p5nmMKnsw
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May 20, 2021 • 27min

Ep.281 - A Remarkable Quality Process - Integrated Production Control System Series

A quality program only works when it lives in the bones of your team, not buried in a spreadsheet. In this episode, Jason Schroeder breaks down what an effective quality program actually looks like on a project site, drawing from real examples at two remarkable lean construction projects. This is a practical, field-grounded challenge to stop letting quality be a passive system and start making it the active heartbeat of your team meeting. What you'll learn in this episode: How a point of release chart transforms quality from a forgotten checklist into the driving force of your weekly team meeting Why visual feature of work boards are the key to foremen and workers truly understanding what needs to be built How fanatical quality leads directly to fanatical safety, better flow and ultimately a more profitable project Why implementation fails without continuous training and accountability, and how to nourish the seed until it grows What two real project sites are doing right now that proves remarkable quality at scale is achievable Quality is not a process you run occasionally; it is a way of life you build into your team until it is in their bones. If you like the Elevate Construction podcast, please subscribe for free and you'll never miss an episode. And if you really like the Elevate Construction podcast, I'd appreciate you telling a friend (Maybe even two 😊). Also, here are links to our YouTube Channels: · Jason Schroeder YouTube Channel: https://www.youtube.com/channel/UC4xpRYvrW5Op5Ckxs4vDGDg · LeanTakt YouTube Channel: https://www.youtube.com/c/leanTakt · LeanSuper YouTube Channel: https://www.youtube.com/channel/UCzQDevqQP19L4LePuqma3Fg/featured · LeanSurvey YouTube Channel: https://www.youtube.com/channel/UC-Ztn3okFhyB_3p5nmMKnsw
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May 19, 2021 • 19min

Ep.280 - Daily Correction Systems - Integrated Production Control System Series

Jason continues the Integrated Production Control System series with daily issue correction, recording from the Rattlehog at 3:49 AM on day three of Super Boot Camp, heading to project tours. Every project needs a daily correction system to outpace entropy (the natural decay and chaos of construction projects). The system: two communication channels using GroupMe or WhatsApp, one for foreman, one for GC carpenters/logistics. Superintendents should do three things daily: read drawings 30 minutes, be in schedule 30 minutes, reflection walk. When you see issues during walks, take pictures/videos and text to the right person immediately. Projects from $5M to $80M will have at least 10-15 items per day that need correction. This helps everyone "see like you see", raises set point for cleanliness, safety, organization. After about two months, foremen start texting each other corrections without GC needing to chime in. Each item needs: picture/video, person/company to fix, location, definition of done. The feedback loop locks in when foremen send back pictures of corrected items. This daily correction system enables roadblock removal, zero tolerance, grading contractors, and continuous improvement. What you'll learn in this episode: Why entropy (natural decay/chaos) will overtake your project if you don't outpace it with daily correction—second law of thermodynamics applies to construction The two-channel texting system: GroupMe or WhatsApp for foreman and another for GC carpenters/logistics to communicate issues with pictures/videos How 10-15 daily corrections (pictures/videos) outpace entropy and raise everyone's set point to see cleanliness, safety, and organization like you see it Why you don't need Procore to track corrections when you walk the job three times per day and hold people accountable face-to-face within 24 hours The feedback loop that locks in the system: foremen send back pictures of corrected items, superintendent likes/comments, culture becomes self-sustaining after two months The prize goes to the team who can see and fix problems daily on the most addictive, practical, and relevant communication system. If you like the Elevate Construction podcast, please subscribe for free, and you'll never miss an episode. And if you really like the Elevate Construction podcast, I'd appreciate you telling a friend (Maybe even two 😊). Also, here are links to our YouTube Channels: · Jason Schroeder YouTube Channel: https://www.youtube.com/channel/UC4xpRYvrW5Op5Ckxs4vDGDg · LeanTakt YouTube Channel: https://www.youtube.com/c/leanTakt · LeanSuper YouTube Channel: https://www.youtube.com/channel/UCzQDevqQP19L4LePuqma3Fg/featured · LeanSurvey YouTube Channel: https://www.youtube.com/channel/UC-Ztn3okFhyB_3p5nmMKnsw
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May 18, 2021 • 12min

Ep.279 - Fanatical Roadblock Removal - Integrated Production Control System Series

Jason continues the Integrated Production Control System series with roadblock removal—the primary focus of any project team. Recording from the "Rattle hog" with his kids, Jason explains why roadblock removal is the main job of PMs, supers, and executives. The system: Create visual roadblock maps where foreman and project management teams huddle daily, track number of roadblocks found, average time before impact to production, and average time from identification to resolution. Use the six-week make ready look ahead to identify work that's not ready and bring roadblocks to the surface. Collect roadblocks in afternoon foreman huddle and morning worker huddle, then bring to team daily huddle as first priority. Roadblock removal is a leading indicator system, PPC and other metrics are lagging indicators. The escalation analogy shows how to scale issues appropriately: handle at location level first, escalate to superintendent/PM if needed, call in executives only for critical roadblocks. When you become fanatical about this and make it a science, you clear the path for work and create flow. What you'll learn in this episode: Why roadblock removal is the main job of PMs, supers, and executives—not just a side task The visual roadblock tracking system: what to track (number of roadblocks, time before impact, time to resolution) and where to huddle daily How commitment surfaces roadblocks: trades won't identify issues until they're committed to Takt plans, Last Planner weekly work plans, or visual schedules The escalation framework: handle at location level → escalate to superintendent/PM → call in executives for critical roadblocks (like cartel hierarchy analogy) Why roadblock removal is a leading indicator while PPC and performance metrics are lagging indicators If a project manager or super asks what's their main job: roadblock removal, baby. If you like the Elevate Construction podcast, please subscribe for free, and you'll never miss an episode. And if you really like the Elevate Construction podcast, I'd appreciate you telling a friend (Maybe even two 😊). Also, here are links to our YouTube Channels: · Jason Schroeder YouTube Channel: https://www.youtube.com/channel/UC4xpRYvrW5Op5Ckxs4vDGDg · LeanTakt YouTube Channel: https://www.youtube.com/c/leanTakt · LeanSuper YouTube Channel: https://www.youtube.com/channel/UCzQDevqQP19L4LePuqma3Fg/featured · LeanSurvey YouTube Channel: https://www.youtube.com/channel/UC-Ztn3okFhyB_3p5nmMKnsw
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May 17, 2021 • 33min

Ep.278 - Zero Tolerance - The Integrated Production Control System Series

Jason continues the Integrated Production Control System series with continuous improvement, the most difficult but most important element. The BSRL story shows what's possible: gave everyone 5S and eight waste cards, reviewed daily in morning worker huddle, got 160 lean improvement videos (could have been 600-800 with better implementation). The system requires everyone to learn the eight wastes by memory, 5S/3S every day to see problems, afternoon foreman huddles that coordinate AND create flow, and a feedback loop that works on a daily basis so crews know exactly what they need to do to win more the next day. What you'll learn in this episode: Why everyone on site must memorize the eight wastes and how they work as a system The afternoon foreman huddle structure: coordination for 15-30 minutes, then quiet one-on-one sessions with superintendent to plan next day's production and improvements How to track interruptions (the "in betweens") and connect missed production to the eight wastes with before/after lean improvement videos Why current condition fails: we focus on commitments benefiting GC, not actual coordination/changing actions that improve production and remove roadblocks Felipe Engineer's principle: if you're implementing Last Planner or Takt and not picking up time, you're not doing it right Until you have a continuous improvement system on site with your crews, you won't make the massive production improvements you could be making. If you like the Elevate Construction podcast, please subscribe for free, and you'll never miss an episode. And if you really like the Elevate Construction podcast, I'd appreciate you telling a friend (Maybe even two 😊). Also, here are links to our YouTube Channels: · Jason Schroeder YouTube Channel: https://www.youtube.com/channel/UC4xpRYvrW5Op5Ckxs4vDGDg · LeanTakt YouTube Channel: https://www.youtube.com/c/leanTakt · LeanSuper YouTube Channel: https://www.youtube.com/channel/UCzQDevqQP19L4LePuqma3Fg/featured · LeanSurvey YouTube Channel: https://www.youtube.com/channel/UC-Ztn3okFhyB_3p5nmMKnsw
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May 14, 2021 • 25min

Ep.277 - Contractor Grading - Integrated Production Control System Series

Are you sure everyone will elevate on your project site to the needed standards for continuous improvement? In this Integrated Production Control System series episode on accountability, Jason unpacks the contractor grading system and why continuous improvement can only happen in stable environments. You'll learn the BSRL research lab story (graded all contractors with non-subjective criteria like foreman on time to huddles, deliveries on time, areas clean, everyone except electrician started C/D/F, all raised to A/B grades, owner's VP said "project felt like going to Disneyland"), why clear is kind and unclear is unkind, the Psycho-Cybernetics story about self-image and mental set points, why you need to stop playing "buddy buddy" or "savior" with trade partners (they need connection, relevance, measurement, not favors), the Bowl concept (grading system becomes the bowl so everyone addresses the problem instead of you using emotional currency), and why if you don't think it's good to hold others accountable, you're probably not accountable yourself. What you'll learn in this episode: Continuous improvement requires stable environments: Definition of lean—(1) respect for people/resources, (2) stable environments with flow that bring problems to surface, (3) total participation through visual systems, (4) continuous improvement and fanatical quality; can't have continuous improvement without total participation, can't have total participation without stable environments, can't have stable environments without respect for people BSRL contractor grading story: Graded all contractors with non-subjective criteria (foreman on time to huddles, making commitments, deliveries on time, areas clean/organized, crews have quality info, weekly safety reports); everyone except electrician was C/D/F when started grading, all contractors raised to A/B grades (one came from F to C), owner's VP said "coming to my project was like going to Disneyland" Cannot implement great system without grading: "If you do not implement a grading system, you will not achieve the results you want. I would rather you not tell people you're using the integrated production control system unless you're using a form of grading. You cannot implement a great system if you don't grade your contractors." Everyone wants clear expectations: Nobody wants you to fail, they're testing to see if your leadership is real; when people badmouth you and tear you down, they're waiting to see if you fall; eventually they'll say "thank you for staying strong, I wanted to believe in strong leaders"; need higher mental set points, imagine the project you want and the leader who'll get it there, then become that leader Stop playing savior with trade partners: Don't play "buddy buddy" or do favors expecting favors back; trade partners need connection (real human level), relevance (how they're relevant to project), and measurement (see what winning looks like), not savior relationship that doesn't get sustainable results "The grading system becomes your bowl. Everybody's looking at the grading and they're not looking at you. When you don't have a grading system, you're using your own emotional currency to influence people to perform. That takes a lot of effort and mental and emotional strain. Why not get that disassociated from you and associated with team goals so everybody can mutually hold themselves accountable?" If you like the Elevate Construction podcast, please subscribe for free, and you'll never miss an episode. And if you really like the Elevate Construction podcast, I'd appreciate you telling a friend (Maybe even two 😊). Also, here are links to our YouTube Channels: · Jason Schroeder YouTube Channel: https://www.youtube.com/channel/UC4xpRYvrW5Op5Ckxs4vDGDg · LeanTakt YouTube Channel: https://www.youtube.com/c/leanTakt · LeanSuper YouTube Channel: https://www.youtube.com/channel/UCzQDevqQP19L4LePuqma3Fg/featured · LeanSurvey YouTube Channel: https://www.youtube.com/channel/UC-Ztn3okFhyB_3p5nmMKnsw
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May 13, 2021 • 22min

Ep.276 - Continuous Improvement - Integrated Production Control System Series

Are you creating a feedback loop at your most critical point in the system? In this Integrated Production Control System series episode, Jason unpacks how to create a continuous improvement system with daily feedback loops. You'll learn the BSRL research lab story (gave everyone 8 waste cards, reviewed daily in morning worker huddles, got 160 lean improvement videos, could have gotten 600-800), why everyone must memorize the 8 wastes by heart, the afternoon foreman huddle system (turn in daily reports, coordinate to reduce 8 wastes next day, quiet 1-on-1 sessions for target production and improvements), morning worker huddles with training on improvements from yesterday, the $200-$500 reward for reciting the 8 wastes by memory, and why we're focused on commitments that benefit the GC instead of actual coordination that improves production and removes roadblocks. What you'll learn in this episode: Everyone must memorize 8 wastes: Give cards, review daily, post signs, give substantial rewards ($200-$500 gift card) if they can recite by memory and explain why they're created; cannot underestimate this, people don't know what they should/shouldn't be doing if they don't know 8 wastes Afternoon foreman huddle system: First 15-30 minutes, turn in daily reports, coordinate on plan for next day, discuss what held them up, collectively ask "How can we create more flow for each other?"; Next 30 minutes, quiet session where superintendent works 1-on-1 with each foreman on target production for next day, improvements to make, things to teach crews Morning worker huddles: Training on how to change and improve from yesterday; each crew needs to know WHY they weren't winning, discuss how to win tomorrow, record video with improvement based on lean principles Daily feedback loop: Gather videos daily when crews don't meet production, deploy morning training to correct it with daily feedback loop working on daily basis Current condition vs challenge: We only focus on commitments that benefit GC, not actual coordination/changing actions/beliefs that improve production and remove roadblocks; we focus too much on task dates, not making work ready in flow and removing waste ahead of flow; Huddles should coordinate BUT also create flow, every foreman should know exactly what they'll do to win more the next day "If you're implementing Last Planner or Takt and you're not picking up time, then we're not doing it right. We need to be improving not only crew efficiency but more importantly flow efficiency of everything we're doing, picking up time and getting it faster to the customer. Every day foreman should see what's going on, correct that, and plan the next day." If you like the Elevate Construction podcast, please subscribe for free, and you'll never miss an episode. And if you really like the Elevate Construction podcast, I'd appreciate you telling a friend (Maybe even two 😊). Also, here are links to our YouTube Channels: · Jason Schroeder YouTube Channel: https://www.youtube.com/channel/UC4xpRYvrW5Op5Ckxs4vDGDg · LeanTakt YouTube Channel: https://www.youtube.com/c/leanTakt · LeanSuper YouTube Channel: https://www.youtube.com/channel/UCzQDevqQP19L4LePuqma3Fg/featured · LeanSurvey YouTube Channel: https://www.youtube.com/channel/UC-Ztn3okFhyB_3p5nmMKnsw

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