

Incremental: The Continuous Improvement Podcast
Devin Bodony and Uriel Eisen
"Incremental: The Continuous Improvement Podcast" is a weekly show where business owners share their journey implementing continuous improvement. Explore Lean Mfg, TPS, 5S, Value Stream Mapping, Kaizen, JIT, Kanban, and more. Gain inspiration, practical advice and join the hosts on their journey of discovery and learning. Experience the benefits of continuous improvement and lean transformation for your business.
Episodes
Mentioned books

Jul 26, 2023 • 35min
Episode 45. Your metrics are trash, also plan more/less
In this Concepts Edition episode Uriel and Devin discuss:
This week there is a loose theme of the importance of good metrics as well as some resolution on the question of when to plan and when to just move fast and try things. Many startups move fast but skip over the planning phase, and many big companies do too much granular planning without enough real world results.
Also, FIFO is a good inventory method until your inventory turn is too long at which point safety stock can be a better approach.
Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses.
Thanks for listening!
Please drop us a note with any and all feedback!
If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg
If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing
CI has an Instagram www.instagram.com/incrementalci

Jul 24, 2023 • 37min
Episode 44. Are you building a Cabin or a Cabinet?
Sorry about the audio quality this week!In this episode Devin and Uriel talk about some of the improvements they made over the past week and the thinking behind each. 8 Lean wastes - Over production, Over Processing, Excess inventory, Defects, Transportation, Wasted motion, Waiting, Wasted human potential Some of the improvements include: - Appropriate level of tolerance and scale for the applications- New gripper automation tray and macro system- New computer for streamlining workflows from home and shop- Post processor modificationsPlease follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing

Jul 20, 2023 • 44min
The inertia of existing systems, and why we keep slogging through the mud
In this Concepts Edition episode Uriel and Devin discuss:- The perfect balance of ignorance and knowledgability to allow one to start a business- Inertia of existing systems in businesses and the challenges inherent in trying to change them- The time and place for different types of automation- Source of defects, and how you can use that rubric to find issues before they surface instead of after the fact- What counts as an improvement? Ongoing business activites that appear to be improvements but are actually not Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing CI has an Instagram www.instagram.com/incrementalci

Jul 14, 2023 • 49min
Episode 42. Improved improvement board
In this episode Devin and Uriel talk about some of the improvments they made over the past week and the thinking behind each.
8 Lean wastes - Over production, Over Processing, Excess inventory, Defects, Transportation, Wasted motion, Waiting, Wasted human potential
Some of the improvements include:
- Custom height gauge stylus
- Sharpie and caliper holder
- Flip station parts
- New 3D printed gripper fingers that don't require post processing
- New 3D printer!
- Improved improvement board!
Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback!
If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing

Jul 12, 2023 • 51min
Episode 41. A3! A3! A3!
In this Concepts Edition episode Uriel and Devin discuss:
- Delaying Decisions
- A3
- The balance of careful planning vs. trying this to test
- Minimizing cost of flow
- Treating entire shop as a cell, or each machine as a cell?
Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci
In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses.
Thanks for listening! Please drop us a note with any and all feedback!
If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg
If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing
CI has an Instagram www.instagram.com/incrementalci

Jul 7, 2023 • 47min
Episode 40. Layers of Lean
In this episode Devin and Uriel talk about some of the improvments they made over the past week and the thinking behind each.
8 Lean wastes - Over production, Over Processing, Excess inventory, Defects, Transportation, Wasted motion, Waiting, Wasted human potential
Some of the improvements include:
- Flip up clamp for longer straps at Austere MFG
- Updated Work Order slips to highlight need for material certs and inspection reports
- Pull tester for load rating verification
- Successful use of G54.2 probing and code output
- Kanban 3D printed production tooling
- All shop lighting on one switch
Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback!
If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing

Jul 5, 2023 • 39min
Episode 39. Parallelism, but not that Parallelism
In this Concepts Edition episode Uriel and Devin discuss:
- Thinking about converting sequential precesses to parallel processes
- Seeing negative space
- Focusing on eliminating Movement and Waste primarily
- All improvements are good. But you need to be aware of your time horizon for ROI
- SMED is important because it allows you to produce things in the order in which they're needed
- A3 reports
Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci
In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses.
Thanks for listening! Please drop us a note with any and all feedback!
If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg
If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing CI has an Instagram www.instagram.com/incrementalci

Jun 30, 2023 • 33min
Episode 38. Are small improvements a waste of time?
In this episode Devin and Uriel talk about some of the improvments they made over the past week and the thinking behind each.
8 Lean wastes - Over production, Over Processing, Excess inventory, Defects, Transportation, Wasted motion, Waiting, Wasted human potential
Some of the improvements include:
- CAM templates for standardized workholding
- Uriel went on vacation and everything kept working!
- Loft expansion, more sqft
- Color coding mismatched oven controls
- Endmill flat grinding SOP
- Reinforcing Trunnion joint
Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback!
If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing

Jun 28, 2023 • 33min
Episode 37. Behind every big batch is a long setup
In this Concepts Edition episode Uriel and Devin discuss:
- SMED. Single Minute Exchange of Dies
- Fundamental principles of SMED, assessing your processes
- Internal vs. External Setup processes. Distinguishing and converting
- Some examples of transitioning internal to external setup in our own businesses
Please follow us on Instagram and share your improvements and tag us .www.instagram.com/incrementalci
In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses.
Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg
If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing CI has an Instagram www.instagram.com/incrementalci

Jun 21, 2023 • 35min
Episode 36. Upgrading workholding and streamlining paint
In this episode Devin and Uriel talk about some of the improvments they made over the past week and the thinking behind each.
8 Lean wastes - Over production, Over Processing, Excess inventory, Defects, Transportation, Wasted motion, Waiting, Wasted human potential
Some of the improvements include:
- Adding paint racks and shelving
- Reprogrammed cams to eliminate defects
- Moved paint scale
- Lebeled webbing racks
- Added a second pneumatic vise to smooth workflow
- Upgraded machine valve mounting plate
- Bought four more Schunk KSC manual vises to standardize programming and workholding
- Moved toolsetter on R450
- Lichen Precision Started nogiating a lease on a new space
Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback!
If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing


