Incremental: The Continuous Improvement Podcast

Devin Bodony and Uriel Eisen
undefined
Jun 14, 2023 • 38min

Episode 35. Information is inventory too

In this Concepts Edition episode Uriel and Devin discuss: - Information inventory. Look for it to find your bottlenecks - Austere Doubled their throughput! - Production levelling is key when using Kanban - Kanban for paint, and how to keep the mill running - Small things are big when they Compound - Employee satisfaction and retention. The things that matter to bring on an employee are different than retention - Reducing production time. Most metal cutting processing are only in cut 1.5% of the time they're on the production floor Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing CI has an Instagram www.instagram.com/incrementalci
undefined
Jun 9, 2023 • 59min

Episode 34. Assembly Jig Issues, Optimize for learning

In this episode Devin and Uriel talk about some of the improvments they made over the past week and the thinking behind each. 8 Lean wastes - Over production, Over Processing, Excess inventory, Defects, Transportation, Wasted motion, Waiting, Wasted human potential Some of the improvements include: - Assembly jig issues and modifications - Job tracking changes to address missed shipments - Sewing Jig feedback - Finished our new tool tag implementation - New drop off routine for automated part unloading - Finished trunnion table machining - Austere bought a Freddy! Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing
undefined
Jun 7, 2023 • 52min

Episode 33. Catching Fire, not in a good way

In this Concepts Edition episode Uriel and Devin discuss: - Growing Pains - Group theory for job shop lean - Problem solving as double loop feedback - TOC for guiding people vs TPS for building people - Empirical evidence of batch delays due to spatial separation - Mass transit vs uber/taxi as an example of local vs global optimums Episode Quote: Everyone forgets Icerus also flew. I believe that Icerus was not failing as he fell, but just coming to the end of his triumph Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing CI has an Instagram www.instagram.com/incrementalci
undefined
Jun 2, 2023 • 58min

Episode 32. An open mind is foundational to improvement

In this episode Devin and Uriel talk about some of the improvments they made over the past week and the thinking behind each. 8 Lean wastes - Over production, Over Processing, Excess inventory, Defects, Transportation, Wasted motion, Waiting, Wasted human potential Some of the improvements include: - Pneumatic Assembly Jigs - Generic Setup Point and Call - Air system optimization - Forklift purchase - Multi tooth threadmill testing - New trunnion design to reduce setups - Tool life monitoring Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing
undefined
May 31, 2023 • 1h 7min

Episode 31. Problem Solving, PDCA loops, and Overnight Runs

In this Concepts Edition episode Uriel and Devin discuss - Problem solving methods. Really identify the problem before proposing a solution - A3 Method. What is it, and how do you use it - PDCA Loops for organizational learning - The costs of wasted motion in a shop - Overnight runs, and how they can alter your workflow Please follow us on Instagram and share your improvements and tag us. www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing CI has an Instagram www.instagram.com/incrementalci
undefined
May 26, 2023 • 1h 6min

Episode 30. Standardization VS. flexibility

In this episode Devin and Uriel talk about some of the improvments they made over the past week and the thinking behind each. 8 Lean wastes - Over production, Over Processing, Excess inventory, Defects, Transportation, Wasted motion, Waiting, Wasted human potential Some of the improvements include: - WIP board -Paperless Parts (semi-automated quoting) -Tool tags -Extending run times and overnight production -New tools -Kanban on production fixtures -Thread mills to reduce cycle time Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing
undefined
May 24, 2023 • 54min

Episode 29. Cost accounting is silly

In this Concepts Edition episode Uriel and Devin discuss the issues of cost accounting, TOC, bottlenecks, and weather to build custom solutions in house. Other topics discussed include - Production issues- Problem solving and R&D- Keeping money in the organization Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturingCI has a
undefined
May 19, 2023 • 45min

Episode 28. Individual VS Institutional Learning

<!--td {border: 1px solid #cccccc;}br {mso-data-placement:same-cell;}-->In this episode Devin and Uriel talk about some of the improvments they made over the past week and the thinking behind each. 8 Lean wastes - Over production, Over Processing, Excess inventory, Defects, Transportation, Wasted motion, Waiting, Wasted human potential Some of the improvements include: - Sewing Jig Rev 2- Subscription services to schedule maintainance - Sewing machine programming software- Octance workholding T slot covers- In house made softjaws- Dedicated QC trays at machine stations- Rinse buckets at machine stationsPlease follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing
undefined
May 17, 2023 • 1h 6min

Episode 27. WIP Boards. Don't clog your business with too many projects

In this Concepts Edition episode Uriel and Devin discuss WIP Boards, making sure you're effective in implementing new projects Other topics discussed include - What it means when we say a process requires "feel" - Experiments with Kanban quantities - The voice of the customer into the production environment - What are the real effects of Excess capacity in a production environment - Robots, are they actually cool? - How do we tackle the ever changing labor landscape as production pace increases Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing
undefined
May 12, 2023 • 1h 1min

Episode 26. Something is better than nothing

In this episode Devin and Uriel talk about some of the improvments they made over the past week and the thinking behind each. 8 Lean wastes - Over production, Over Processing, Excess inventory, Defects, Transportation, Wasted motion, Waiting, Wasted human potential Some of the improvements include: - Fume Hood on gasout oven - Extended spring magazine for assembly fixture - Parts counter on sewing machine - 3D printed laser engraving fixture - Color coded job due dates - Increased redundancy for Job work order communications Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing

The AI-powered Podcast Player

Save insights by tapping your headphones, chat with episodes, discover the best highlights - and more!
App store bannerPlay store banner
Get the app