Incremental: The Continuous Improvement Podcast

Devin Bodony and Uriel Eisen
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Aug 30, 2023 • 44min

Episode 55. Operation Sensitive, Process Blind

In this Concepts Edition episode Uriel and Devin discuss: - Operation sensitive, process blind. Thanks Wiley at Bike Friday - Automation is nice but building your team comes first - ERP and Coda - Getting more products done and not just to 90% Please join our patreo! https://patreon.com/IncrementalCI And follow us on Instagram and share your improvements and tag us. www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing
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Aug 25, 2023 • 52min

Episode 54. The 90 90 rule

In this episode Devin and Uriel talk about some of the improvments they made over the past week and the thinking behind each. Some of the improvements include: -Added coolant cancel codes and A axis return to tool break detect program -Made a setup sheet template. I was making more and more errors or omissions as things seemingly continue to accelerate -Ordered three probe halos -Updated probe calibration routines in our SOP's tab with photos and better descriptions -Had date and time of posting added to my post processor -Added a separate operation option in our ERP for softjaws -SMED softjaws -Used a taller insert for the first time, thinking of switching to them -Thinking about moving Kanban to a relational database. Looking at Coda but open to other ideas -Added red and green tape to our replacement tooling -Had Avi out at the shop, to try out some pretty nifty cameras that should trigger Andon lights. Curious to see how these work -Added barcodes to back of new kanban Please join our patreo! https://patreon.com/IncrementalCI Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing
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Aug 23, 2023 • 43min

Episode 53. Improvement first, production second

In this Concepts Edition episode Uriel and Devin discuss: -How to optimize for learning -Staying energetically engaged in improving -Shop organization and layout Great lean tour - https://www.youtube.com/watch?v=z66gH20uTZQ Please join our patreo! https://patreon.com/IncrementalCIAnd follow us on Instagram and share your improvements and tag us. www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing CI has an Instagram www.instagram.com/incrementalci
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Aug 18, 2023 • 29min

Episode 52. Beyond mountains there are mountains

In this episode Devin and Uriel talk about some of the improvements they made over the past week and the thinking behind each. Some of the improvements include: -Sewing machine fixturing -How to go about improving Please join our patreo! https://patreon.com/IncrementalCI Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing
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Aug 16, 2023 • 39min

Episode 51. Think about big things while doing small things

In this Concepts Edition episode Uriel and Devin discuss: -The importance of having an overall vision for the direction of the company and of various processes. -Rationalizing your production as it relates to defect rate, and inventory -Takt time vs cycle time Please join our patreo! https://patreon.com/IncrementalCIAnd follow us on Instagram and share your improvements and tag us. www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing CI has an Instagram www.instagram.com/incrementalci
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Aug 11, 2023 • 51min

Episode 50. There is no such thing as a failed experiment

This is our 50th Episode!!! Wow! Thanks for all the support! We just created a Patreon. If you get value from this podcast, please consider joining the Patreon. Please join our patreon! https://patreon.com/IncrementalCI In this episode Devin and Uriel talk about some of the improvements they made over the past week and the thinking behind each. Some of the improvements include: - Standardized language for R450 setups - Sewing machine programming - Reducing machining rejects on the CNC - Switching to Fusion 360 to help with provemout and eventual CAM programming - Thinking through Email Please join our patreo! https://patreon.com/IncrementalCI 8 Lean wastes - Over production, Over Processing, Excess inventory, Defects, Transportation, Wasted motion, Waiting, Wasted human potential Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing
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Aug 9, 2023 • 40min

Episode 49. Batches. Can't live with 'em, can't live without 'em

In this Concepts Edition episode Uriel and Devin discuss: - Local Optimum vs Global optimum vs improving at the constraint, a la Theory Of Constraints - Organizational routines for improvement, not quantitative targets. Toyota kata, forward, page ix - Continuous improvment is, at minimum a way to reduce process backsliding - Managing for process vs outcomes Please follow us on Instagram and share your improvements and tag us. www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing CI has an Instagram www.instagram.com/incrementalci
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Aug 4, 2023 • 42min

Episode 48. Testing over Talking

In this episode Devin and Uriel talk about some of the improvements they made over the past week and the thinking behind each. Some of the improvements include: -Scheduling package pickup -Post processor huge win (no hand editing) -Keyboard drawer -3D printed automation tools -Fixed a slow leak in bike tire Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing
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Aug 2, 2023 • 47min

Episode 47. Hypostheses, overproduction, and building a culture of continuous improvement

In this Concepts Edition episode Uriel and Devin discuss: -The importance of creating and testing hypotheses -Overproduction -Process speed vs SMED -How to build and maintain a culture of continuous improvement Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNC'ed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing CI has an Instagram www.instagram.com/incrementalci
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Jul 28, 2023 • 39min

Episode 46. Make cheap improvements

In this episode Devin and Uriel talk about some of the improvments they made over the past week and the thinking behind each. 8 Lean wastes - Over production, Over Processing, Excess inventory, Defects, Transportation, Wasted motion, Waiting, Wasted human potential Some of the improvements include: -Fast and cheap improvements are often better than expensive shiny things -Trimmed trees in the bike path -Tool cady for non-standard tools -Updated universal gripper macros -Signed a lease for a new space -Documenting best practices for releasing new products Please follow us on Instagram and share your improvements and tag us.www.instagram.com/incrementalci In this podcast we discuss concepts from Lean Manufacturing, the Toyota Production System, and general business management to improve our businesses. Thanks for listening! Please drop us a note with any and all feedback! If you have parts you need machined, reach out to Devin@lichenprecision.com and follow on Instagram www.instagram.com/lichen_mfg If you need CNCed Buckles, check out www.austeremfg.com and follow at on Instagram www.instagram.com/austere_manufacturing

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