

The Lean Solutions Podcast
Patrick Adams
This podcast offers business solutions to help listeners develop and implement action plans for lean process improvement and implement continuous improvement projects, cost reductions, product quality enhancements, and process effectiveness improvement. Listeners come from many industries in both manufacturing and office applications.
Episodes
Mentioned books

Dec 5, 2023 • 39min
Reaching Positive Outcomes Faster with Kerry Bass
In this episode, Kerry L. Bass and I explore strategies for accelerating organizational change, building trust in elections, fostering societal success for all, attracting the right talent, and examining the continued relevance of quality management principles.
What You'll Learn:
1. How can my organization get change faster?
2. What can be done to help citizens have more faith in elections?
3. How can societies be more successful in supporting all?
4. How do I get the right people to join my organization?
5. Are quality management principles still relevant?
About the Guest:
Kerry L. Bass is the CEO and founder of Potential To Reality Consulting and a Senior Member of ASQ. He is an executive consultant who specializes in enterprise transformation, operational excellence and organizational change management. His personal and professional focus is on helping organizations and societies that are dedicated to the wellbeing of their stakeholders achieve and sustain excellence. For more than 25 years, Kerry has been leading and supporting transformation and major organizational change for governmental agencies, as well as non-profit and commercial enterprises.
Links:
Click here for the Potential To Reality Consulting Website
Click here to contact Potential To Reality

Nov 28, 2023 • 52min
Former AME President, George Saiz, Talks Culture
In this episode, George Saiz explores the essence of his book, "We Started with Respect," touching on its unique message, the significance of respect, overlooked key elements for cultural change, and personal writing insights.
What You'll Learn:
1. Why a book on culture - there are so many out there? What important message do you bring?
2. Why the book title of "We Started with Respect," what's important about that to you?
3. Your front book cover says it's A Novel, but the word "Novel" is crossed out and replaced with the word "Blueprint." Tell us about that.
4. In your book, the team adopts seven key elements of the culture that they want to develop. I recognize that they're all important, but which one or ones do you think are overlooked and yet are key to successfully transforming the company culture?
5. What is something you learned over the course of writing this book?
About the Guest: George Saiz enjoys sharing leadership strategies from his experience as a medical device executive with Johnson & Johnson, Zimmer-Biomet, DJO Global and MicroAire. Combined with the best practices he observed as President & CEO of The Association for Manufacturing Excellence, he’s convinced of the importance of including people in all business equations. Now, as a writer, keynote speaker, and coach, he promotes enterprise excellence through a people-centric culture to the next generation of business leaders.
Links:
Click here for more information on George Saiz
Click here for more information on "We Started With Respect"

Nov 21, 2023 • 50min
Podcast Spotlight: The Danaher Business System With Mark Deluzio
We've carefully selected a few of our standout episodes from Season Two. These episodes stood out for their ability to captivate and engage our audience, making them the highlights of the season.
As always, the continued success of this podcast is made possible by your unwavering support, and for that, we extend our heartfelt gratitude. We're thrilled to revisit and share these moments with our dedicated listeners!
Episode Details:
In this episode, Mark Deluzio and I discuss the Danaher business system, as well as the art of Lean Transformation.
What You'll Learn:
Why do Lean Transformations fail?
Could you explain the importance of having a business strategy and the ability to deploy/execute the strategy.
What made the Danaher Business System so successful?
As the "Father of Lean Accounting," how important is it to change the accounting systems when embarking on a Lean Transformation?
What role does Respect for People play in the success of a Lean Transformation
About the Guest:
Mark DeLuzio is Founder and Chief Executive Officer of Lean Horizons Consulting. He is also a former Corporate Officer and Vice President of Danaher Business System (DBS) for Danaher Corporation.
Danaher has been recognized as the leading implementer of Lean globally and has been rated as the 3rd most profitable US stock over the last 30 years. Mark is also credited with developing the first Lean Accounting process in the United States for Danaher’s Jake Brake Division, where he served as their Chief Financial Officer. Mark is the author of “Turn Waste into Wealth,” which offers practical advice for those considering a Lean transformation and “Flatlined – Why Lean Transformations Fail and What to do About It”, which offers the lessons learned from Mark’s association with hundreds of Lean transformations on a global basis.
Links:
Click here for more information on Mark Deluzio
Click here to order one of Mark Deluzio's books
Click here for Mark Deluzio's Podcast
Click here for more information on B.R.A.V.E.

Nov 14, 2023 • 44min
Podcast Spotlight: Lean Mindset With Mike Leigh
We've carefully selected a few of our standout episodes from Season Two. These episodes stood out for their ability to captivate and engage our audience, making them the highlights of the season.
As always, the continued success of this podcast is made possible by your unwavering support, and for that, we extend our heartfelt gratitude. We're thrilled to revisit and share these moments with our dedicated listeners!
Episode Details:
In this episode, Mike Leigh and I discuss the application of lean as well as the implementation of a lean mindset within organizations.
What You'll Learn:
1. Can you describe your Lean journey so far?
2. How has your attitude toward the application of Lean changed?
3. What is your approach to helping companies move forward on their Lean journey?
4. You're not a big fan of Six Sigma. Why is that?
5. What advice would you give to Lean practitioners who want to make a difference in their organizations?
About the Guest:
Mike Leigh is the President of OpX Solutions, a performance improvement company that helps manufacturers remove the barriers that prevent them from achieving their goals by developing leaders and improving processes. Prior to starting his company, Mike had a 13-year manufacturing career where he held a variety of operational supply chain leadership roles. Prior to that, he served in the US Navy as a surface warfare officer where he specialized in nuclear propulsion, and later retired as a Commander in the reserves.
Links:
Click here to connect with Mike Leigh
Click Here to learn more about Opx Solutions
Click here for the OpX Solutions YouTube page

Nov 9, 2023 • 49min
Podcast Spotlight: Cultures Of Continuous Improvement With Katie Anderson
We've carefully selected a few of our standout episodes from Season Two. These episodes stood out for their ability to captivate and engage our audience, making them the highlights of the season.
As always, the continued success of this podcast is made possible by your unwavering support, and for that, we extend our heartfelt gratitude. We're thrilled to revisit and share these moments with our dedicated listeners!
Episode Details:
In this episode, Katie Anderson and I discuss a culture of excellence through continuous improvement during a pre-recorded webinar.
What You'll Learn:
1. What are the ingredients that make up a culture of excellence?
2. In cultures of CI, what does it mean to “learn, lead, and care”?
3. Can you share your favorite story from Mr. Yoshino that exemplifies a culture of CI?
4. Why do you do the Japan study trip?
5. What will we see that backs up how the Japanese culture played a part in Toyota’s success?
About the Guest:
Katie Anderson is an internationally recognized leadership and learning coach, consultant, and professional speaker, best known for inspiring individuals and organizations to lead with intention and increase their personal and professional impact. Katie is passionate about helping people around the world learn to lead and lead to learn by connecting purpose, process, and practice to achieve higher levels of performance. Her book Learning to Lead, Leading to Learn: Lessons from Toyota Leader Isao Yoshino on a Lifetime of Continuous Learning is an international #1 Amazon bestseller
Links:
Click here to learn more about Katie Anderson
Click here for more information on Katie Anderson's books

Nov 5, 2023 • 1h 32min
The Rapid Results Virtual Summit With Patrick Adams
In this episode of The Lean Solutions Podcast, host Patrick Adams engages in a comprehensive exploration of a culture centered around continuous improvement, the implementation of visual management techniques, and the establishment of clear performance expectations.
What You'll Learn:
The annual Rapid Results Summit provides an opportunity for State employees, Rapid Results Agency representatives, and Executive Agency leadership to increase Rapid Results engagement throughout the State of Illinois, continue education on Rapid Results-related topics, engage with all levels of leadership, and network with other State leaders and continuous improvement professionals.
About the Speaker: Patrick is an internationally recognized leadership coach, consultant and professional speaker. He is best known for his unique human approach to sound team building practices, creating consensus and enabling empowerment.
Patrick has been delivering bottom-line results through specialized process improvement solutions for over 20 years. He’s worked with all types of businesses from private, non-profit, government, and manufacturing ranging from small business to billion-dollar corporations. Patrick is an Author of the best selling book, Avoiding the Continuous Appearance Trap.
Links:
Click Here For More Information On Patrick's Best-Selling Book: Avoiding the Continuous Appearance Trap.

Oct 24, 2023 • 46min
Creating an Improvement Culture through Life Lessons With Lee Houghton
In this episode Lee Houghton and I dive into building a better workplace as well as measuring success in culture improvement.
What You'll Learn:
1) What's the most important thing about creating an improvement culture?
2) What are the 2 most important measures companies should measure but don't?
3) How can the lessons of comedy help you overcome resistance to change?
4) At Get Knowledge you talk about a BEST model, what does that stand for?
5) How did losing your friend in 2018 reshape how you help people and what are the 3 lessons he shared?
About the Guest: Lee is a business improvement coach who prides himself on helping people and teams make today better than yesterday, a lot of people can say these things about themselves though. So what makes Lee different is his random journey to get to where he has with, one pivotal moment in losing his best mate ‘Chris’ after his brave cancer battle that changed Lee’s life forever.Lee’s random journey has included writing 5 children books, owning a bouncy castle business AND DJ, including 18 months Dj’ing dressed as a monkey.... all these things have shaped his career from data input administrator to co-founding Get Knowledge in 2018. BUT, as a shiny object syndrome sufferer, it was losing Chris that has sharpened his focus and desire to help people confidently deliver change.
Links:
Click here to connect with Lee Houghton

Oct 17, 2023 • 45min
Lean in The Service Sector with Catherine McDonald
In this episode Catherine McDonald and I shed light on key principles of lean management, share success stories, discuss supporting leaders, and reveal strategies for sustaining effectiveness in the long term.
What You'll Learn:
1. What do you see as the key principles and practices of Lean management and how can these be effectively applied in different organizational contexts?
2. Can you share some success stories of companies that have implemented Lean principles and practices and achieved significant improvements in operations and practices?
3. Leadership has a huge impact on the success of Lean management and CI. How do you support leaders to develop the skills they need to optimize their team and processes?
4. What strategies and techniques do you employe to engage and motivate people at all levels of an organization to embrace Lean thinking and get involved in CI?
5. How do you measure the effectiveness of Lean and Leadership Development initiatives and ensure they are sustainable in the long term?
About the Guest:
Catherine is a Lean and Leadership Coach. Her work involves training and coaching executives and teams in organizations of all types and sizes. In 2018, Catherine started her own business- MCD Consulting where she works as a Lean and Leadership Coach. She specializes in Lean deployment in non-manufacturing industries, including food, retail, education, non-profit, health care, event management, hospitality and media. Catherine's approach is strategic, enthusiastic and empathetic. Through collaborative methods, she facilitates people and organizations to move from short-term reactive working to long-term strategic thinking.
Links:
Click here to connect with Catherine McDonald

Oct 10, 2023 • 45min
Strategy Deployment and Execution with Karen Martin
In this episode Karen Martin and I discuss Hoshin Kanri's vital role in organizational alignment, true north establishment, troubleshooting, and long-term sustainability.
What You'll Learn:
What is Hoshin Kanri?
Why is it so important for organizations to have complete alignment?
How do organizations determine their true north?
What are some examples of organizational noise or breakdowns in organizational Hoshin and what can we do about it?
How do organizations sustain their Hoshin?
About the Guest:
Karen Martin, President of the global consulting firm TKMG, Inc. and President and Founder of TKMG Academy, Inc., is a leading authority on business performance improvement, problem solving, and Lean management systems. Known for her keen diagnostic skills and rapid-results approach, Karen and her team have worked with clients such as Adventist Health, AT&T, Chevron, Epson, GlaxoSmithKline, International Monetary Fund, Lenovo, Mayo Clinic, Prudential Insurance, Qualcomm, and the United States Department of Defense to develop more efficient work systems, grow market share, solve business problems, and accelerate performance. An in-demand speaker, she’s the three-time Award-winning author of Clarity First, The Outstanding Organization, and Value Stream Mapping.
Links:
Click here to connect with Karen Martin
Click here for more information on TKMG Academy
Click here to take a look at Karen Martin's books

Oct 3, 2023 • 36min
Training Within Industry with Jim Huntzinger
In this episode Jim Huntzinger and I discuss TWI, Toyota Kata, and their relation.
What You'll Learn:
1. What is TWI?
2. Why is Toyota Kata important?
3. What is the relationship between TWI and Toyota Kata?
4. Why are TWI and Kata foundational skills?
5. Are TWI and Kata more than just front-line skills?
6. What role does coaching play in these fundamental skills?
About the Guest: Jim Huntzinger began his career as a manufacturing engineer with Aisin Seiki, a Toyota Group company transplanted to North America to support Toyota. Next he joined Briggs & Stratton where he held positions in engineering, operations, and management working to implement and evolve lean into operational and business practices, and several plant design & development and startups. He also spent a number of years consulting with organizations ranging from small privately-held to huge-global corporations in a variety of industries. In 2005 Huntzinger founded Lean Frontiers, producing Summits and immersive workshops to build and expand the lean community. He has researched at length the evolution of manufacturing in the United States with an emphasis on lean’s influence and development.
Links:
Click here to connect with Jim Huntzinger
Click here for more information on Lean Frontiers
Click here for The Lean Solutions Summit


