

Lean Six Sigma Bursts
Brion Hurley
Brion Hurley from Business Performance Improvement shares his takes and thoughts on a variety of topics related to process improvement (specifically Lean and Six Sigma methods), Bursts are rapid improvement activities, so this sounded like a good word to use for these short audio clips. We'll try to keep them under 10 minutes each. Have a question? Use the Spotify app to leave us a voice message, and we might pick your question for our next episode!
Episodes
Mentioned books

Oct 12, 2023 • 21min
E86: Camping and the 8 Wastes (TIM WOODS)
In this episode, I go through TIM WOODS, which is an acronym to describe the 8 types of waste in a process. As an example, I discuss how the 8 wastes apply to recent camping trips I've been making with my wife this summer and fall. Hopefully, this gives you some ideas on how to see waste in your daily activities and work tasks.
Sorry for the length of this podcast, I guess I had a lot to talk about!
Links
What is TIM WOODS (8 Wastes)?
Workshop #1 on Lean Six Sigma and Wasted Food (includes 8 Wastes)
Need help in your organization? Let's talk! Schedule a free support call
Podcast Sponsor: Creative Safety Supply is a great resource for free guides, infographics, and continuous improvement tools. I recommend starting with their 5S guide. It includes breakdowns of the five pillars, ways to begin implementing 5S, and even organization tips and color charts. From red tags to floor marking; it’s all there. Download it for free at creativesafetysupply.com/5S
BIZ-PI.com
LeanSixSigmaDefinition.com
Have a question? Submit a voice message at Podcasters.Spotify.com

Oct 2, 2023 • 10min
E85: Six Sigma Criticisms #1 - The Motorola 1.5 Sigma Shift
In this episode, I discuss some common criticisms about Six Sigma that I've been hearing about over the years. These tend to make their rounds on LinkedIn every few months or years, so I wanted to take each one and go much deeper in the podcast than I can online.
Let's start with one of the biggest ones, the 1.5 sigma shift, also called the Motorola Shift.
If there are others you have heard about you'd like me to discuss, contact me and I'll add it to a future episode.
Links
What is the Motorola Shift?
Six Sigma Overview and Sigma Levels using Golfing Analogy Video
Need help in your organization? Let's talk! Schedule a free support call
Podcast Sponsor: Creative Safety Supply is a great resource for free guides, infographics, and continuous improvement tools. I recommend starting with their 5S guide. It includes breakdowns of the five pillars, ways to begin implementing 5S, and even organization tips and color charts. From red tags to floor marking; it’s all there. Download it for free at creativesafetysupply.com/5S
BIZ-PI.com
LeanSixSigmaDefinition.com
Have a question? Submit a voice message at Podcasters.Spotify.com

Sep 13, 2023 • 13min
E84: Using Process Mapping and Regression to Reduce Electricity Usage
In this episode, I discuss my work with a client that is trying to improve their sustainability score. One of the next steps is to establish a goal for electricity reduction, since it is a large contributor to their carbon footprint. I explain how to apply process mapping to heating and cooling a building, and why regression modeling and analysis can be helpful in focusing your electricity reduction efforts.
Links
Integrating Weather Data into your Analysis: https://leansixsigmaenvironment.org/index.php/integrating-weather-data-into-your-analysis/
Predicting and reducing electricity consumption: https://leansixsigmaenvironment.org/index.php/predicting-and-reducing-electricity-consumption/
Reducing electricity in a large facility or company: https://leansixsigmaenvironment.org/index.php/reducing-electricity-in-a-large-facility-or-company/
Need help in your organization? Let's talk! Schedule a free support call
Podcast Sponsor: Creative Safety Supply is a great resource for free guides, infographics, and continuous improvement tools. I recommend starting with their 5S guide. It includes breakdowns of the five pillars, ways to begin implementing 5S, and even organization tips and color charts. From red tags to floor marking; it’s all there. Download it for free at creativesafetysupply.com/5S
BIZ-PI.com
LeanSixSigmaDefinition.com
Have a question? Submit a voice message at Podcasters.Spotify.com

Aug 26, 2023 • 7min
E83: Clip from Interview with Climate Change Professional David Saunders
In this episode, I discuss an interview and discussion I had with Climate Change Professional and former Quality executive, David Saunders. We talk about how to leverage your skills of process and quality improvement to improve the environment and help mitigate climate change.
Links
Full interview with David Saunders: Video | Audio Podcast
Need help in your organization? Let's talk! Schedule a free support call
Podcast Sponsor: Creative Safety Supply is a great resource for free guides, infographics, and continuous improvement tools. I recommend starting with their 5S guide. It includes breakdowns of the five pillars, ways to begin implementing 5S, and even organization tips and color charts. From red tags to floor marking; it’s all there. Download it for free at creativesafetysupply.com/5S
BIZ-PI.com
LeanSixSigmaDefinition.com
Have a question? Submit a voice message at Podcasters.Spotify.com

Aug 16, 2023 • 8min
E82: Q&A from SPC presentation - What software to use? What about nonnormal data?
In this episode, I share some audio from a presentation I gave to Lean Portland for their July Happy Hour. I discussed Statistical Process Control (SPC) and how to detect out of control conditions. I'm sharing two questions that were asked at the end of the talk:
1) For office applications of SPC, what software package would be recommended to make control charts?
2) What control chart do you use if your data is nonnormal?
The full presentation can be watched at the link below.
Links
8 Nelson Rules for Detecting Out of Control Conditions in a SPC Chart Presentation - Lean Portland July 2023
Upcoming Lean Portland Happy Hours
Need help in your organization? Let's talk! Schedule a free support call
Podcast Sponsor: Creative Safety Supply is a great resource for free guides, infographics, and continuous improvement tools. I recommend starting with their 5S guide. It includes breakdowns of the five pillars, ways to begin implementing 5S, and even organization tips and color charts. From red tags to floor marking; it’s all there. Download it for free at creativesafetysupply.com/5S
BIZ-PI.com
LeanSixSigmaDefinition.com
Have a question? Submit a voice message at Podcasters.Spotify.com

Aug 8, 2023 • 9min
E81: Does Toyota use SPC Control Charts?
In this episode, I share the audio from a presentation I gave to Lean Portland for their July Happy Hour. I discuss Statistical Process Control (SPC) and why it's not seen very much in Toyota facilities anymore. I also include a question that was asked related to the transition from monitoring outputs to inputs. The full presentation can be watched at the link below.
Links
8 Nelson Rules for Detecting Out of Control Conditions in a SPC Chart Presentation - Lean Portland July 2023
Toyota Control Charts 1950’s Example - Art Smalley
Upcoming Lean Portland Happy Hours
Need help in your organization? Let's talk! Schedule a free support call
Podcast Sponsor: Creative Safety Supply is a great resource for free guides, infographics, and continuous improvement tools. I recommend starting with their 5S guide. It includes breakdowns of the five pillars, ways to begin implementing 5S, and even organization tips and color charts. From red tags to floor marking; it’s all there. Download it for free at creativesafetysupply.com/5S
BIZ-PI.com
LeanSixSigmaDefinition.com
Have a question? Submit a voice message at Podcasters.Spotify.com

Jul 10, 2023 • 9min
E80: Reduce environmental impacts in your business with Ecology's Lean/Green program
In this episode, I discuss the Washington State Department of Ecology Lean and Green program that I've been supporting the last few years as a consultant. The audio is an interview with the program administrator and my contact point at Ecology, Hugh O'Neill. He shares how this program can help businesses save money, reduce their environmental impact and engage employees. If you are a business in Washington that might be interested, check out the links below. If you're outside of Washington, contact me to learn how we can help you with a customized program. I also invite you to check out my other podcast, "Lean Six Sigma for Good" if you're interested in environmental and societal improvements.
p.s. Hugh is retiring this year, and I'd like to personally thank him for all his work on this topic, and including me in their very important work. You will be missed!
Links
Washington State Department of Ecology Lean/Green program
Romac Industries Lean and Green Project Presentation - May 2022
Lean Six Sigma for Good podcast
Need help in your organization? Let's talk! Schedule a free support call
Podcast Sponsor: Creative Safety Supply is a great resource for free guides, infographics, and continuous improvement tools. I recommend starting with their 5S guide. It includes breakdowns of the five pillars, ways to begin implementing 5S, and even organization tips and color charts. From red tags to floor marking; it’s all there. Download it for free at creativesafetysupply.com/5S
BIZ-PI.com
LeanSixSigmaDefinition.com
Have a question? Submit a voice message at Podcasters.Spotify.com

Jun 21, 2023 • 6min
E79: How to measure variation using Range and Standard Deviation
In this episode, I discuss how to measure variation in a process, using Range and Standard Deviation. Variation is an important concept to understand how to improve a process. This was audio from a recent Six Sigma Yellow Belt course I taught. You might have heard of these concepts before, but hopefully it will be a good refresher for you.
Links
OpEx Learning Yellow Belt Course
Need help in your organization? Let's talk! Schedule a free support call
Podcast Sponsor: Creative Safety Supply is a great resource for free guides, infographics, and continuous improvement tools. I recommend starting with their 5S guide. It includes breakdowns of the five pillars, ways to begin implementing 5S, and even organization tips and color charts. From red tags to floor marking; it’s all there. Download it for free at creativesafetysupply.com/5S
BIZ-PI.com
LeanSixSigmaDefinition.com
Have a question? Submit a voice message at Podcasters.Spotify.com

Jun 9, 2023 • 10min
E78: How to measure central tendency using the mean and median (and which is better)
The following topic was taken from one of my recent Yellow Belt courses, explaining how to use Mean (or average) and Median to measure the middle of a set of data, whether it is solar panel production, calories eaten per day or electricity consumed per day.
Links
OpEx Learning Yellow Belt Course
Need help in your organization? Let's talk! Schedule a free support call
Podcast Sponsor: Creative Safety Supply is a great resource for free guides, infographics, and continuous improvement tools. I recommend starting with their 5S guide. It includes breakdowns of the five pillars, ways to begin implementing 5S, and even organization tips and color charts. From red tags to floor marking; it’s all there. Download it for free at creativesafetysupply.com/5S
BIZ-PI.com
LeanSixSigmaDefinition.com
Have a question? Submit a voice message at Podcasters.Spotify.com

Jun 3, 2023 • 9min
E77: Client Survey Shows Daily Huddles Improve Communication and Engagement Based on Paired T-Test Analysis
For one of my clients, we conducted a survey of their employees to understand if daily huddles were helping them be more engaged in their work. The results of the 7 questions found a statistically significant improvement in scores after the huddles were implemented. Listen to the episode to learn more about the questions and the Paired T-test analysis.
Links
Article: Survey Shows Daily Huddles Improve Communication and Engagement
Video: Regina Qu'Appelle Daily Huddles in Unit 5A
Need help in your organization? Let's talk! Schedule a free support call
Podcast Sponsor: Creative Safety Supply is a great resource for free guides, infographics, and continuous improvement tools. I recommend starting with their 5S guide. It includes breakdowns of the five pillars, ways to begin implementing 5S, and even organization tips and color charts. From red tags to floor marking; it’s all there. Download it for free at creativesafetysupply.com/5S
BIZ-PI.com
LeanSixSigmaDefinition.com
Have a question? Submit a voice message at Podcasters.Spotify.com


