Ep.249 - Elevating Construction Takt Planning - Part 3

Apr 7, 2021

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Jason presents "The Concept" section from his book "Elevating Construction Takt Planning" (narrated by Katie Schroeder). Takt planning is a detailed one-page one-piece flow schedule focusing on throughput, bottlenecks, and creating flow. Core concept: Water bottle vortex demonstration, coordinated flow with space for roadblocks (air) to rise beats pushing water through alone. Train analogy replaces river of waste: Land surveying = determining Takt time, design = Takt plan, leveling track = operations, rails = prefabrication, cow catcher = roadblock removal, freight cars = Takt wagons, speed = Takt time, arrival sequence = throughput. Rhythm is key: "Slow is smooth, smooth is fast" becomes "Rhythm is smooth, smooth is fast." Industry comparison: Good (current CPM chaos), Better (CPM + Last Planner/Scrum), Best (Takt + Last Planner/Scrum via Integrated Control System). Takt rules: Hold dates, just-in-time deliveries, control Takt zones, remove roadblocks daily. Culture of Takt: Transparency, teamwork, collaboration. What supports Takt: Prefabrication, zero tolerance, clean environments, contractor grading.

What you'll learn in this episode:

Takt definition: One-page one-piece flow schedule focusing on throughput, bottlenecks, creating flow, taken from German word meaning rhythm/cycle time
Water bottle vortex analogy: Coordinated flow with space for air (roadblocks) to rise empties in 5 seconds vs 11 seconds pushing alone
Train analogy replaces river of waste: Railway system with cow catcher, level track, rails (prefabrication), freight cars (Takt wagons), speed (Takt time), throughput (arrival sequence)
Rhythm is key: "Rhythm is smooth, smooth is fast", rushing takes longer than going at the right rate
Integrated Control System (Best): Takt + Last Planner + Scrum with afternoon foreman huddles, morning worker huddles, crew prep huddles, workers see 75% of plan vs 50% with Last Planner alone

Flow where you can, pull where you can't, push where you must. Takt is the way.

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Also, here are links to our YouTube Channels:

· Jason Schroeder YouTube Channel: https://www.youtube.com/channel/UC4xpRYvrW5Op5Ckxs4vDGDg

· LeanTakt YouTube Channel: https://www.youtube.com/c/leanTakt

· LeanSuper YouTube Channel: https://www.youtube.com/channel/UCzQDevqQP19L4LePuqma3Fg/featured

· LeanSurvey YouTube Channel: https://www.youtube.com/channel/UC-Ztn3okFhyB_3p5nmMKnsw