Mokuchi Studio Episode 16: Dave Burnard
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Oct 15, 2025 In this conversation, Dave Burnard, an Oregon-based blacksmith trained in the art of Japanese toolmaking, shares his transformative journey from astrophysics to blacksmithing. He talks about discovering Japanese woodworking, meeting influential masters, and the intricate process of crafting tamahagane steel. Dave recounts his experiences with regional saw differences and his passion for teaching others. His stories blend artistry with science, illustrating how the worlds of metal and wood beautifully intersect.
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Sharpening By Rhythm And Feel
- Master toolmakers use rhythm, sound and feel more than visual checks when sharpening.
- Dave emphasizes "don't think, do" to reach the tacit skill level in filing and tensioning saws.
Fuego, Sword Blanks, And A Charcoal Forge
- When Endo/Yutaiki visited the U.S., he shipped tools and even unfinished sword blanks that became usable steel for other tools.
- Dave and others built a charcoal forge and used a meticulously made fuego copied by John Burt.
Match The Teacher's Setup To Practice
- Prepare a teaching environment similar to your teacher's so you can practice what you learn at home.
- Dave built a timber-frame woodshop and a charcoal blacksmith shop to continue Yutaiki's methods locally.