Great Question: A Manufacturing Podcast

Is AI Another Tool in the Lean Toolbox? (Production Pulse)

9 snips
Feb 12, 2026
Eric Lussier, a hands-on lean practitioner and industrial engineering professor with 30+ years in continuous improvement. He explores AI as a thought partner for lean, practical use cases like predictive maintenance and A3 review. He urges experimentation, pilot projects, and keeping respect for people central while leadership guides AI adoption.
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INSIGHT

AI Is A Thought Partner Not A Replacement

  • AI acts best as a thought partner that magnifies existing culture rather than replacing leadership.
  • Eric Lussier says AI excels at reading and synthesizing data quickly but leadership still sets tone and direction.
ADVICE

Frame AI As A Copilot Coach

  • Do position AI as a coach or sensei and keep humans as the decision drivers.
  • Eric recommends framing AI as a copilot to test biases, coach A3 problem solving, and preserve respect for people.
ANECDOTE

Time Study Taught The Cost Of Not Communicating

  • Eric recounts a time-study where an operator slowed work because she feared being pushed harder.
  • A supervisor told him to communicate first and involve operators in creating standard work to avoid fear-driven behaviors.
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