Ep#58: RL-100: Performant Robotic Manipulation with Real-World Reinforcement Learning

In order for robots to be deployed in the real world, performing tasks of real value, they must be reliable. Unfortunately, even more, most robotic demos work maybe 70-80% of the time at best. The way to get better reliability is to do real-world reinforcement learning: having the robot teach itself how to perform the task up to a high level of success.

The key to doing this is to start with a core of expert human data, use that to train a policy then iteratively improve it, until finally finishing with on-policy reinforcement learning. Kun Lei talks through a unified framework for imitation and reinforcement learning based on PPO, which enables this improvement process.

In this episode, Kun Lei explains the theory behind his reinforcement learning method and how it allowed his robot to run in a shopping mall juicing oranges for seven hours at a time, among experiments on a wide variety of tasks and embodiments.

Watch episode 58 of RoboPapers now, hosted by Michael Cho and Chris Paxton!

Abstract:

Real-world robotic manipulation in homes and factories demands reliability, efficiency, and robustness that approach or surpass the performance of skilled human operators. We present RL-100, a real-world reinforcement learning framework built on diffusion-based visuomotor policies. RL-100 unifies imitation and reinforcement learning under a single PPO-style objective applied within the denoising process, yielding conservative and stable policy improvements across both offline and online stages. To meet deployment latency constraints, we employ a lightweight consistency distillation procedure that compresses multi-step diffusion into a one-step controller for high-frequency control. The framework is task-, embodiment-, and representation-agnostic, and supports both single-action outputs and action-chunking control. We evaluate RL-100 on seven diverse real-robot manipulation tasks, ranging from dynamic pushing and agile bowling to pouring, cloth folding, unscrewing, and multi-stage juicing. RL-100 attains 100% success across evaluated trials, achieving 900 out of 900 successful episodes, including up to 250 out of 250 consecutive trials on one task, and matches or surpasses expert teleoperators in time-to-completion. Without retraining, a single policy attains approximately 90% zero-shot success under environmental and dynamics shifts, adapts in a few-shot regime to significant task variations (86.7%), and remains robust to aggressive human perturbations (about 95%). In a public shopping-mall deployment, the juicing robot served random customers continuously for roughly seven hours without failure. Together, these results suggest a practical path toward deployment-ready robot learning: start from human priors, align training objectives with human-grounded metrics, and reliably extend performance beyond human demonstrations.

Learn more:

Project Page: https://lei-kun.github.io/RL-100/

ArXiV: https://arxiv.org/abs/2510.14830

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